EPOCAST

EPOCAST®: High-Performance Epoxy Syntactic Solutions for Aerospace

EPOCAST® solutions are a benchmark in the field of high-performance epoxy materials, specifically developed to meet the most stringent requirements of the aerospace industry.

EPOCAST® syntactic compounds are densification materials designed to reinforce the honeycomb structures of composite panels. They are widely used in various aerospace applications such as aircraft flooring, galley walls, baggage compartments, cabin partitions, and more. Available in flame-retardant or self-extinguishing versions, these epoxy syntactic compounds fully comply with FAA fire safety regulations.

Thanks to a wide range of densities, EPOCAST® densification materials can be precisely adapted to the specific requirements of each application, in terms of both mechanical performance and processing conditions. Their optimized formulation ensures ideal viscosities for smooth application, along with excellent sag resistance — a key advantage when working on vertical surfaces. This type of epoxy syntactic is particularly valued for its ease of handling and long-term performance.

Designed for the most demanding aerospace environments, EPOCAST® laminating systems are perfectly suited for the manufacturing and repair of composite structures such as radomes, fairings, flight control surfaces, and cargo or cabin partitions. These syntactic compounds, often based on two-component epoxy systems, stand out for their outstanding mechanical performance and, in many cases, excellent fire resistance. Their reliability makes them the preferred choice for critical applications where structural integrity and safety are paramount.

Why Choose EPOCAST®?

• Wide range of densities to suit all project requirements


• Optimized epoxy syntactic formulations for aerospace-grade performance


• Broad compatibility with honeycomb composite materials


• Fire resistance in accordance with FAA standards


• Excellent adhesion, ease of application, and long-term durability

EPOCAST® epoxy syntactic solutions have become a key reference in the field of aerospace composites. With their proven reliability, adaptability, and compliance with the industry’s most rigorous standards, EPOCAST® syntactic compounds are the go-to choice for engineers and technicians across the sector.